
Box Design Features
One of the most common features to be found in boat cold box design is the box drain.
Drains are usually supplied whether the box was originally equipped with mechanical
refrigeration or whether it was designed as an ice box. They are also one of the more
troublesome features. Often iceboxes are configured so that the drain drains into the bilge. A
stinky bilge is the usual unfortunate result. The drain pipe can also conduct as much as 50
percent of the total daily heat load on the box.
An open drain coupled with leaky hatch seals will cause a continuous air exchange as cold air
sinks through the drain and is replaced by warm outside air. Over time this can introduce a great
deal of additional heat. The drain pipe can be fitted with a stopper or a shut-off valve, which
stops the air loss, but does not fully stop the heat loss by conduction. It can also be a source of
odors inside the box by trapping organic material.
An alternative way to empty the box of water is to bring a plastic tube in from the top of the
box. The tube can be attached to a small electric or manual pump, such as a foot pump, and the
water dumped through the sink through hull.
Hatches
If you are redoing your boxes, you can take a fresh look at hatch locations. For safety
reasons, cold box hatches should have some way of latching, even if they are top opening. This
may be a rules requirement for racers. Side opening hatches may be unusable if, when on the
unfavorable tack, the box contents ends up resting up against the side of the door, ready to fall
out as soon as the door is opened.
It is common advice to avoid side doors and only use top loading hatches. The best approach
is probably to use the type of opening that will provide the most convenient access.
A cubic foot of air at 100ºF contains only about 18 BTUs of heat. Even if all of the cold air in
your box were to spill out when you open a door, it would only take a few seconds of compressor
run time to remove the heat that entered. If you have to remove food and set it on the counter
while you access something at the bottom of a box, it will probably add more heat to the box
when you put it back in than would have been contained in the hot air that could enter through a
side opening door.
It is very important that your hatch gaskets do not leak air, especially with side opening
hatches. Many top hatches are designed with a center hinge in the hatch lid, so that only one
side needs to be opened. These often suffer from a constant leak of air and heat conducted by
the metal hinge. The best thermal solution is to replace this with a one piece design. The next
best thing would be to block the air flow with insulating tape placed between the two sections
under the hinge. You can find more detailed information about Glacier Bay ready made hatch
kits on our web site at www.glacierbay.com.
Condensation issues can arise even with the best materials and construction techniques.
One common complaint is condensation behind a settee cushion adjacent to a cold box. This
happens independently of the quality of the box insulation. The extra insulation provided by the
cushion makes the back side of the cushion colder than the ambient air. If the air temperature
reaches the dew point, condensation will occur. The air cools more with the condensation
process, causing a low pressure area which pulls in more moist air. Remarkable quantities of
water can be generated this way. The solution is to provide ventilation between the cushion and
the cold box wall.
Another condensation trouble spot can be the hatch frames, especially with a side opening
freezer. Two ways to minimize the amount of heat conducted, and thus the chances for
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