DO NOT HAVE SCHRADER TYPE VALVE INSERTS. The access ports are isolated only when
the valve stem is in the fully back-seated position.
Facing the front of the condensing unit, the discharge (high pressure) valve has a hexagonal
body and is located to the left of the square bodied suction (low pressure) valve. Your gauge set
will probably have color coded hoses. If so, connect the blue hose to the suction valve and the
red hose to the discharge valve. The center (white) hose is used to attach a refrigerant bottle,
recovery machine or vacuum pump.
With your hoses attached to the Rotalock valve access ports, you are now ready to begin leak
checking,
Leak Checking
Before evacuating the system and opening the Rotalock valves on the condensing unit, it is
important to be absolutely certain that the tubing you have run is 100% leak-free. If you have
followed our soldering guidelines closely you may well find that your system has no leaks at all.
However, soldering on a boat can be tough so it is worth taking time now to be verify the quality
of your joints. Finding major leaks is generally quite easy. Small leaks on the other hand can be
very difficult to find even for professionals. This section will provide some pointers on how to find
out whether or not your system is leaking and help you avoid some common pitfalls of leak
detection.
If you have more than one holding plate zone (freezer and refrigerator), then check valves are
installed in the suction refrigerant lines (refer to the “Running the Copper Tubing” section). Since
the solenoid valves are normally closed, it is important that you energize all of the freezer and
refrigerator solenoid valves at the control tee prior to beginning your leak checking procedure
(Note: air conditioning is not affected). Opening the solenoid valves creates access to leak check
the area between the solenoid valves and the check valves. To energize the solenoids, you need
to apply power to both sides of the solenoid leads. The polarity is not important, positive and
negative may be connected in either order. Once you have the solenoids energized, leave them
powered up throughout your leak checking and evacuation process. When you are done leak
checking and evacuating, you need to remove the direct power and connect the solenoid power
leads to their appropriate system connections.
Tools of the Trade
There is really no one approach that works “best” for finding leaks. Most experienced
professionals use a combination of tools including:
● Electronic Gas Detectors - These are electronic meters (typically hand-held) that sense
the presence of very small amounts of specific refrigerant gas.
Advantage - About the only way to find a “hidden” leak which is out of visual range or
direct access.
Disadvantage - They are extremely sensitive and can be influenced by other common
gases (such as that found near some foams and adhesives). Interpreting the results can
be frustrating on very small leaks.
● Bubble Detectors - This is the age old soap bubble trick. The reliability of this method
depends on having the correct viscosity in your soap/water mixture and your ability to see
100% of the soldered area. This last one can be a challenge on a boat.
Advantage - Low tech, low cost and surprising effective if you are very careful and
patient.
Disadvantage - Easy to miss tiny leaks and completely useless if you can’t actually see
ALL parts of the joint.
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